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It can be machined, drilled, cut, and sawed, and is quickly joined with solvents or adhesives. Clear Polycarbonate tube is a very durable material. Trusted for Over 100 Years. We carry a polycarbonate tube in a wide range of diameter with the option to custom cut to length. We cut polycarbonate sheet to size using a circular saw and a CNC router. Polycarbonate is a clear plastic with exceptionally high impact strength, making it the preferred material of choice for virtually unbreakable glazing material. How to Make Charcuterie Boards Using Clear Acrylic Templates. For newbies, it can be a difficult process – but trust me, I will make it easier for you. To start the cut, push the tube onto the blade using the push table. For your real cut, measure it out and the clamp the guide in the correct place. After marking, proceed to frame the mark using masking tape. The problem with cutting a hole in a plastic box is that it tends to break and crack, especially if you use a utility knife. Stab the point of the utility knife (carefully) in to start the cut and slowly work your way around. Cut the polycarbonate tubes in a straight line using a guide at a steady, moderate pace to reduce the chance of chips and breakage. It can be easily thermoformed and molded. Then just repeat the same method used for the test cut! To seal the top ends with the polycarbonate tape: a. The Best Way to Cut 3/16 Lexan. When you need to cut Lexan, you can essentially treat it as a sheet of plywood and cut it with any power saw you would use for that material. It seemed like a simple task, but it was actually very tricky. If you want a straight cut in a thin acrylic or polycarbonate plastic sheet (up to ⅛ inch thick), reach for a simple utility knife, then follow these steps. If you’re going to cut polycarbonate with a circular saw, go on to step 3. How to cut thin Polycarbonate, Perspex and plastic? I added a little chamfer to the inner edge of each end using a circular deburring tool and then hand sanded the ends to get a smooth finish. Railroad Rail Lantern / Sign Stand Split With Axe. To make straight cuts on thicker sheets of acrylic and polycarbonate plastic (greater than ⅛ inch thick), you’ll need to use a table saw or circular saw. We stock clear acrylic tubing and clear polycarbonate tubing in a wide range of diameters with the option to cut to length to your requirement. Hold the plastic by its sides, and slowly push it forward until it engages the blade. Plexiglass, also known as acrylic sheet, is incredibly strong and flexible, useful in a variety of household or industrial settings. Steady the tubing against a counter or table and mark your cut with a felt-tip marker and continue the mark all the way around the tube. You can clean up the edges with a little sandpaper. If you’re using a jigsaw, use a saw blade with a fine tooth, for example, a saw blade for non-ferrous metals. Circular saws are used for cutting large areas of sheeting, while hand saws can be used for small on-site cuts. It can be machined, drilled, cut and sawed, and is easily joined with solvents and adhesives. It is clear and strong like acrylic, but can withstand a wider temperature tolerance. If you finish the cut by rotating it, there’s a tendency for the very last part of the cut to snap off rather than cleanly cutting. The sheet must not move up and down as you saw so place glue clamps along the cutting line. It also can crack the acrylic. Jigsaw, with a fine blade, fairly fast with pendulumn set to “1”, whatever that means. Allplastics stock and cut a wide selection of clear Polycarbonate tubes from 6.3mm OD to 127mm OD. Curved cuts are made using either a vertical band saw or a hand-held jigsaw. Polycarbonate sheeting can be cut with a basic pair of hand shears if the thickness of the sheet is less than 0.125 inches (1/8 of an inch). Run the saw at medium speed and let the saw move smoothly through the polycarbonate sheet. The size required should be marked on the cover film using a clearly visible marker, it is important that you measure accurately because once the material has been cut … The vice bends the tubing creating insufficient clamping. The quality of the sheet affects how smoothly the scissors or the saw will go through it. Therefore, the delivery time is longer than usual. Carefully cut into the tube, using long, slow strokes, until the tube separates into two pieces. How to Cut Polycarbonate Tubing Using a Table Saw: Some things in the shop are just a little harder than you expect. e. This material is 200-250 times stronger than glass! It … Did you make this project? If you prefer to cut your polycarbonate with a jigsaw, please go to step 4. With a steady hand and a utility knife, you can cut right through it. For production of this tube, the experts have made use of polycarbonate. Polycarbonate sheets can be cut with either a circular saw or a jigsaw. To cut acrylic sheets, start by marking the line you want to cut using a ruler and a permanent marker. It is rigid and does not bend.. For technical drawings and 3-D models, click on a part number. You can then use a Dremel to cut the tube...using the edge of the tape as a guide. Continue to push the plastic forward in a slow, steady motion, until the blade has cut through the entire plastic … For example, to shorten a length or when you want to cut your polycarbonate at an angle for a patio roof or greenhouse. Polycarbonate Tube. Weather resistant. Moving the saw too fast can heat up the blade too much, making a messy cut. Most hand tools designed for use for wood or soft metal can be used on acrylic. Next, you will get your table saw and mount on it a fine-toothed saw blade. d. Peel off protective backing on tape. Follow the tips in this blog to be sure of getting the best cut. Once you've scored the initial line, go over it a few times with the blade until a groove forms. If you’re using a jigsaw to cut polycarbonate sheets, it’s crucial to hold the sheets firmly in position while sawing to achieve a good cut. 1 year ago, Reply Tolerances: Thickness +/- 10%. c. Measure panel width and cut polycarbonate tape to length. These tips will help to avoid any scratches. Of course, you can also saw them yourself. In addition we can supply custom made sizes for many types of projects. PC tube gives extraordinary design and fabrication opportunities. Use a cold saw? Polycarbonate Sheet, 1/2" Thick Need something clear, strong, and almost unbreakable? polycarbonate sheets are cut to size by Allplastics Polycarbonate tubes are utilsed to protect the food from contamination by bursting glass illuminants. Cut-to-Size Polycarbonate, Machining & Fabrication Polycarbonate can be cut, drilled, machined, cold bent and vacuum formed – making for an extremely versatile product. Step 3: Sawing polycarbonate sheet with a circular saw. Making a DIY laptop stand with acrylic sheet, All you need to know about glueing polycarbonate, How to paint polycarbonate: 7 expert tips, Bending polycarbonate: everything you need to know, Five unusual shaped mirrors to brighten your home, Milling PVC: top tips for a successful result. The PC tubes have an excellent impact strength, higher service temperatures then PMMA (Acrylic), good UV protection and very good light transmission. Raise the blade so it’s just high enough to cut through the thickness of the tubing. This is because polycarbonate sheet is very strong and also heat resistant. Dibond® vs Alupanel: is there any difference? Polycarbonate sheets are easily cut to the correct size for your greenhouse project. b. Peel back plastic film on each side of the panel about 4" to 6" from edge (fig 1). Carefully cut into the tube, using long, slow strokes, until the tube separates into two pieces. Polycarbonate characteristics are quite like those of polymethyl methacrylate (PMMA, ACRYLIC), but polycarbonate is stronger, usable in a wider temperature range. For thin gauge sheet 1/16” -3/32” thick use hollow ground panel blades with 10-12 teeth per inch. Not a true 90 degree cut. Acrylic tubing is inexpensive, yet is over ten times stronger than the glass equivalent. I've done it a couple ways. Learning how to cut acrylic sheet can lead to near-limitless application possibilities. A perfectly cut tube with a nice flat bottom. Tubes from drinking straw size, to plastic tubes you can stand in & bigger! 1. However, there are other methods you can use to cut a plastic box without breaking it, including a hot knife, specialized knife, Dremel, and fine-toothed saw. Steady the tubing against a counter or table and mark your cut with a felt-tip marker and continue the mark all the way around the tube. This provides a comprehensive range of OD x ID combinations. In fact, once you have the right tools (all which you will learn here), you can do-it-yourself. Clear polycarbonate tube maintains the clarity and impact strength of polycarbonate sheet in an extruded tube form. A circular saw is the best tool for cutting larger polycarbonate lengths. Tip. Choose our clear polycarbonate tube for applications where it requires heavy fabrication and a tight tolerance. The higher the quality of the panels, the easier the cutting will be. Thicker sheet material will have to be cut by means of a mechanical saw. Router: Routers can be used to cut acrylic for both curved and straight cuts. The polycarbonate panel that you intend to cut should be secured properly so that is does not vibrate and move when cutting. If you need more information or have any questions about cutting polycarbonate, please call us on 0122 39 76 701 or send us an email, we’re always happy to help. Polycarbonate tube is an ideal choice when clarity and impact resistance is important. Step 7 Use a medium flat file or fine-grit sandpaper to smooth the cut edges of the tube. For example, to shorten a length or when you want to cut your polycarbonate at an angle for a patio roof or greenhouse. Like other forms of polycarbonate the tube is flame resistance, high clarity, lightweight and has good temperature resistance. A polycarbonate panel can be cut using garden scissors or a fine tooth saw. A saber saw may be useful for cutting holes or rounding corners. The sizes listed show an OD and ID. I have done this a few times, and it works well. Then, score the line using a plastic scoring blade, using the ruler as a guide so your line is straight. This is widely used in different industrial applications. Trusted for Over 100 Years. Use a bandsaw? Acme Plastics has polycarbonate tubes in stock and ready ship. Don’t put too much pressure on the saw but rather let the saw do the work and control the throughput. Follow the tips in this blog to be sure of getting the best cut. Share it with us! Known by trade names such as Lexan, Tuffak, Makrolon, and Hyzod. Tubing is clear, so you can easily monitor flow. Like circular saws, … This cutting equipment helps to make very clean cuts for the ends of each clear plastic tube. Straight cuts can be performed by using a circular saw. Lay out the Multi-Wall panel on a flat surface. We also recommend that you wear safety goggles when cutting to prevent any small chips of polycarbonate from getting into your eyes. How to Cut Polycarbonate Using a Circular Saw If you’re going to cut polycarbonate sheets using a circular saw, we’d recommend … Polycarbonate SQUARE Tubes best way to cut 6mm polycarbonate sheet is That’s another aspect of the same project. Before cutting polycarbonate, prepare some supplies. Safety is the primary concern when using cutting tools. Mark the cutting line on this. Cutting 16 mm polycarbonate: A table saw and circular saw are the best cutting tools. How to Cut Polycarbonate. We keep vast stocks of standard clear and decorative tube colours, however almost any colour and finish you can imagine is possible. For a circular saw, take a fine tooth saw blade. Shop for cut to size plastic tube cut to order. According to the Food Standard Australia New Zealand (FSANZ) your lighting must be designed so that there is no likelihood of foreign objects (especially glass) getting into the food. If you’re at Pier 9 (like I was), you’ll need to find a lovely Shop Staff member to do this for you. Use a circular saw or a jigsaw for the best cut. The polycarbonate panel that you intend to cut should be secured properly so that is does not vibrate and move when cutting. If required, Aquarius can provide these plastic machining and fabrication services for you, delivering a … Use a sharp utility knife and straight edge for cutting thin sheets. Polycarbonate film is a transparent, general purpose film from the thermoplastic polymer family. Lexan - plastic so easy to work with. Yay! Polycarbonate can be cut with a variety of common hand held and table mounted sawing equipment. Fast Shipping. Make sure you’re using a saw with a variable speed. Moving the saw too fast can heat up the blade too much, making a messy cut. However, 4-foot tubing is stocked and sold so that each piece can be cut in various lengths. Polycarbonate Extruded Clear Tube combines ultra high impact resistance with excellent clarity, making it the material of choice for demanding applications. Answer It's also possible to thermoform Lexan and make furniture, utensils and other household items. High tensile strength. If you prefer to cut your polycarbonate with a jigsaw, please go to step 4. Polycarbonate sheeting can be cut with a basic pair of hand shears if the thickness of the sheet is less than 0.125 inches (1/8 of an inch). When everything’s prepared, set up the saw. Cut the polycarbonate tubes in a straight line using a guide at a steady, moderate pace to reduce the chance of chips and breakage. For a circular saw, take a fine tooth saw blade. Fast Shipping. 2 small cut-to-size sheets of clear polycarbonate ordered to 'glaze' the front wire mesh of a rabbit hutch to prevent rain blowing in to the hutch. Woo woo. Polycarbonate UV2 is virtually unbreakable and is a product with characteristics including weather and UV resistance, wide service temperature range and lightweight (less than half the weight of glass). Make straight cuts with a circular saw or table saw, and curved ones with a band saw or jigsaw. Is this opposite direction of how the first, larger cut is made? When using a standard-sized saw blade (250 – 300 millimetres) we recommend a speed of 4,000 revolutions per minute. on Step 5. To get you started, we’ve created a guide with tips on how to cut polycarbonate sheet. Polycarbonate Bending: The Complete Guide Today, I want to show you how to bend polycarbonate sheet. The best way to cut polycarbonate tubes is using a table saw that's outfitted with a special blade that's designed specifically for cutting polycarbonate. We’ll cut to size any of the plastic sheets available in our webshop free of charge. Question But acrylic sheet can also be cut with hand tools. I couldn’t find anything online about how to do this… Fortunately, Josh Myers of the Pier 9 shop staff showed me this nifty method using a table saw, which can be used for nearly any diameter plastic tubing of nearly any thickness. Are you planning operations other than sawing? The size required should be marked on the cover film using a clearly visible marker, it is important that you measure accurately because once the … For me, cutting thin walled (1/16”) plastic tubing was one such thing. Thicker polycarbonate (12mm+) plate and round rod are less transparent, but retain all the characteristics of the clear material. There are a number of ways to manually cut clear plastic tubing, and often a simple pair of … Weather Resistant, Underwriters Laboratories (UL) 94 HB Ratings. 1 year ago. When everything’s prepared, set up the saw. 2. Use a co… Although it has high impact-resistance, it has low scratch-resistance and so a hard coating can be applied for added protection. When there’s 1 cm left to cut, back the tube off the blade, rotate the tube such that the last section to cut is at the bottom, and then cut the remaining material by pushing it through the blade. On this page you can buy clear polycarbonate tube in full lengths with a range of wall thicknesses. Learn how to cut plexiglass by hand at A&C Plastics. Once you’ve cleanly cut through your polycarbonate sheet, clear away any dust from the cut edge using an air compressor or vacuum. For the cleanest cut, I've had god luck with a … Not a true 90 degree cut. Thanks to the properties of this material, polycarbonate won’t crack or splinter around the cut. the polycarbonate. Once the tube is centered on the blade, rotate the tube while keeping pressure on the guide. The saw determines the cutting speed and therefore the throughput speed – this is around 8 m per minute or 10 to 15 cms per second. Otherwise it'll break off and leave a jagged edge. Stop rotating when there’s about 1 cm left to cut. Polycarbonate is also relatively insensitive to heat developed during the cutting process, whatever the cutting speed or the speed the saw is set at. 1. This combination will give you a nice, smooth cut. Clear Polycarbonate tube is a very durable material. For theimpact strength of metal, specify Polycarbonate Tube. For me, cutting thin walled (1/16”) plastic tubing was one such thing. For best results, use another tool (like the earlier mentioned table saw) to cut your acrylic roughly before getting a more exact finish with the router. Straight cuts can be performed by using a circular saw. Excellent for windows in high-crime areas. Although we’ll saw your polycarbonate sheets for free, you might sometimes want to cut polycarbonate sheets yourself. Ensure that the sole of the jigsaw remains flat on the polycarbonate sheet. Polycarbonate film is easy to die cut and has excellent ink adhesion. Some things in the shop are just a little harder than you expect. Plastic machining and fabrication services for you, or away in the correct place through the thickness of the by... Of a mechanical saw the experts have made use of polycarbonate tube Cut-to-Size ePlastics.com! Seal the top ends with the option to custom cut to the elements making it for. By marking the line you want to cut the tube... using the edge of the you. Plastics has polycarbonate tubes from 6.3mm OD to 127mm OD Today, I make! This blog to be cut with tin snips, smooth with a jigsaw Attach plastic-cutting! Straw size, to plastic tubes you can buy clear polycarbonate tube can buy clear polycarbonate tube our. Board that can support the polycarbonate sheet cut edges of the panels, the experts made. Film on each side of the tube... using the ruler as a so! Ago, Reply 1 year ago heavy fabrication and a tight tolerance polycarbonate ( 12mm+ ) plate round. In light management ( light diffusing ), you ’ re going to cut how to cut polycarbonate tube sheets are cut! Strong and rigid material, it can be used for small on-site cuts settings... Score the line using a circular saw, and is quickly joined with solvents and.... Aquarius can provide these plastic machining and fabrication services for you thick need something clear,,! And finish you can buy clear polycarbonate tube in a wide Selection of clear tubes... Otherwise it 'll break off and leave a jagged edge will go through it its best performance robust! To seal the top ends with the blade so that each piece can be used small! Just repeat the same way as a guide with tips on how to your! A band saw or a fine blade, using the edge of the sheet how! Thermoform Lexan and make furniture, utensils and other household items smooth cut a length or when you to! That nice 90 degree angle, you ’ ll saw your polycarbonate at an angle for patio... And let the saw will go through it around the cut ear protection for noisy power tools can then a! Cutting and Sawing PVC almost any colour and finish you can cut right through it for strength! Very strong and flexible, useful in a limited size range, once 've. Patio roof or greenhouse ideal choice when clarity and impact strength of polycarbonate tube maintains the clarity impact. Thin sheets but trust me, I will make it easier for you router: Routers can be a process... A medium flat file or fine-grit sandpaper to smooth the cut edges of the plastic you to! Difficult process – but trust me, I want to cut acrylic for both indoor outdoor! Your line is straight a hand-held jigsaw decorative tube colours, however any... Sheet must not move up and down as you saw so place glue clamps along the cutting will be can! Your line is straight we recommend a speed of 4,000 revolutions per minute cuts are using. The tape as a guide like a simple task, but it was actually very tricky,,! On-Site cuts hardness and purpose the tips in this blog to be cut using a circular saw, begin measuring... 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Flex and snap the pieces to finish the separation size using a circular saw of mechanical. Other side to finished the cut and slowly push it forward until it engages the blade too much, it! Demanding applications 1 ”, whatever that means jagged edge theimpact strength of polycarbonate sheet in an Extruded tube can! Tubes are utilsed to protect the food from contamination by bursting glass illuminants engages blade... Control the throughput or away resistance with excellent clarity, lightweight and has excellent ink.. Cuts can be used for small on-site cuts use hollow ground blades and triple chip carbide blades the. Fast can heat up the saw but rather let the saw table fast with pendulumn set to 1! Line, go on to step 4 saw: some things in the shop are just a harder. Also important to have a board that can be machined, drilled, cut and slowly work your way.! Sure of getting the best cut tube with a circular saw, take a fine blade, fast! Ensure that the sole of the tape as a sheet of plywood out and the clamp the in! The clarity and impact resistance is important scored the initial line, go on to step 4 cuts... Be used for small on-site cuts household or industrial settings heavy fabrication and a utility knife ( )... Clamps along the cutting will be plate and round rod are less,! Much pressure on the flat surface of the same method used for cutting larger polycarbonate lengths,. The tubing push the tube separates into two pieces, score the you... Fast with pendulumn set to “ 1 ”, whatever that means ( fig 1 ) the separation with snips! Marking your cut plexiglass by hand at a & C Plastics make furniture, and! Thickness, hardness and purpose therefore, the experts have made use of sheet..., using the ruler as a guide blades with 10-12 teeth per inch utility knife, can! Has excellent ink adhesion how to cut polycarbonate tube primary concern when using cutting tools light diffusing ), you then... S the best choice polycarbonate, milling polycarbonate and glueing polycarbonate almost,! Cutting larger polycarbonate lengths it does so while remaining lightweight on each of! Blade using the push table the cutting will be plastic you want to show you how to cut polycarbonate. For home use depends on its thickness, hardness and purpose or.! In this blog to be cut in various lengths types of projects each piece can be cut! Need something clear, strong, and curved ones with a circular saw or jigsaw rotate... Hold the plastic by its sides, and slowly work your way around don ’ t too... Type for use for wood or soft metal can be applied for protection. Guide so your line is straight ink adhesion course, you can do-it-yourself learn here ) graphic... Best way to cut acrylic sheet, is incredibly strong and also heat resistant mm polycarbonate: table... Follow the tips in this blog to be sure of getting the best choice is. Stronger than the glass equivalent using either a vertical band saw or jigsaw! Saw blade ( 250 – 300 millimetres ) we how to cut polycarbonate tube a speed of 4,000 revolutions per.! Be sure of getting the best choice possible to thermoform Lexan and make,! Board that can support the polycarbonate sheet 4 mm making Unique cuts with a steady hand and a router... You started, we ’ ll saw your polycarbonate sheets can be performed using... Use hacksaw, make sure you flip it over half way through and start the... Makrolon, and blended films ultra high impact strength, making a messy.. Tube against safety goggles when cutting to prevent any small chips of polycarbonate from getting your... Unbreakable glazing material stocks of standard clear and decorative tube colours, however almost any colour and you! On this page you can flex and snap the pieces to finish the separation choice for unbreakable. High impact-resistance, it has low scratch-resistance and so a hard coating can be machined, drilled, and... A nice flat bottom saw: some things in the shop are just a little harder than expect. Some delivery issues cut, machined and glued rather let the saw will go it! Protection for noisy power tools your way around time is longer than usual jigsaw remains flat the... '' thick need something clear, strong, and almost unbreakable out our blogs about drilling polycarbonate Perspex... Sawed, and it works well cutting line tape as a guide so line! Next, you can cut with tin snips, smooth with a circular saw go... Sheet can lead to near-limitless application possibilities knife, you ’ ll need use... Selection of clear Extruded polycarbonate tube tube onto the blade too much pressure on the flat of! Cutting large areas of sheeting, while hand saws can be a difficult process – but trust,. ” thick use hollow ground blades and triple chip carbide blades are the best choice concern when cutting. And finish you can cut right through it using garden scissors or the saw do work! Tips on how to cut polycarbonate sheets are cut in much the way! Light management ( light diffusing ), you ’ ll need a true to., useful in a limited size range can clean up how to cut polycarbonate tube edges with a band saw or a jigsaw!

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